Establishing a customer-centric customization service system based on process requirements. From the initial consultation phase, our technical team conducts on-site assessments at client facilities to comprehensively analyze critical parameters:
Achieved 98.7% yield in 72-hour trial (vs. original 85%)
Results Delivered
Scrap reduction: 15% → 1.2% Speed increase: 12 m/s → 18 m/s Die life: increased compared to previous
Long-Term Partnership Quarterly procurement of PCD dies since Q3 2023 $30,000/year savings on tooling costs Expanded to titanium wire drawing projects
PCD Wire Drawing Dies for Cable Manufacturer
Global wire & cable producer supplying automotive and energy sectors
Challenge Required drawing 8mm copper rod → 3mm wire with ≤0.5% tolerance Existing dies caused frequent wire breaks (15% scrap rate) Needed Japanese-grade quality with local support
Our Solution
Material Selection
Deployed natural single-crystal diamond dies with optimized crystal orientation
Precision Engineering
Delivered custom CAD die profiles featuring: • 16° compression angle • 0.15mm bearing zone length
Client approved all technical drawings before production
Validation Process
Achieved 99.1% yield in 48-hour continuous test (vs. client's previous 76%)
Results Delivered
Tolerance control: ±0.0008mm (beating ±0.001mm target) Surface perfection: Ra 0.015μm (eliminated micro-cracks) Speed maintained: 8 m/s without annealing
Achieved Long-Term Partnership
Our Company Can Adjust its Processes According to Customer Requirements to Produce Different Molds.
