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We use a four-step collaborative approach:
Requirements Diagnosis: Our technical team conducts on-site inspections of wire material properties, drawing speed, and cooling and lubrication conditions.
Parameter Simulation: We calculate the optimal compression angle based on a material flow model.
3D Model Confirmation: We provide a simulation diagram of the die structure (including the inlet area, working area, sizing zone, and outlet area).
Mold Trial Support: We provide two free tests on the first piece to ensure 100% compatibility with the equipment.
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We utilize a flexible production system, with a cycle time significantly lower than the industry average:
Standard round dies (0.012-20mm): 5-7 days (including three quality inspections)
High-precision special-shaped dies: 7-15 days (equipped with a German laser diameter gauge for accelerated verification)
Expedited delivery: VIP customers can access the express delivery channel for delivery in as little as 72 hours.
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We support full-dimensional custom shapes, with successful delivery cases:
Cross-section types: Square, flat, semi-circular, and hexagonal (e.g., flat wire for zipper teeth)
Key technology: Embedded sleeve design eliminates stress concentration, achieving a profile accuracy of ±3µm
Efficiency improvement: Replaces multiple processes (e.g., single-step wire drawing with slow wire cutting, resulting in 130% efficiency increase)
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We fully support metal/alloy wire processing, including:
Conventional materials: copper, aluminum, galvanized wire, low-carbon steel, and high-carbon steel wire
High-difficulty materials: stainless steel, titanium alloy, and nickel-titanium shape memory alloy (tolerance +0.5µm)
Special materials: gold/silver precious metals, cutting wire, and flux-cored welding wire (surface roughness Ras 0.05µm)
Technical support: We utilize a Jupin diamond mold core, high-frequency inserts, laser processing, and ultrasonic grinding to ensure micron-level precision for wire diameters ranging from 0.013mm to 16mm.
